Our Bricks Production

Started construction in 2011 and production in full swing since September 2012. Currently,
our factory is producing 260,000 pieces per day using the latest Kiln Roasting Technology ( Internal combustion: 内燃烧砖) available to ensure best quality.

Meanwhile, our product having SIRIM & Bomba Product Certification.

Manufacturing Process

1. MATERIALS PREPARATION PROCESS

Photos below showing gathering, crushing, grinding, screening & mixing the raw materials.

2. SETTING PROCESS

The pictures at your left hand side are showing the Column which produced by the Extruder. The Column is cut by Wire to produce individual bricks. After Brick Unit is formed, they will be hand carry onto kiln car to process. However, a Fully Automated Stacking Operation will be replacing the current hand stacking method by early 2016.

(I) Extruder: Produce Columns

(II) Column produced & cut by Wire to form Brick Units

(III) Brick Units Formed

(IV) Fully Automated Stacking Operation (Since 2016)

3. DRYING PROCESS

Prior to entering the kiln, the unfired or green brick must be properly dried.

Moisture in the brick must be limited at this time to prevent certain mechanical defects from occurring when the brick is subjected to the intense heat of the kiln. The drying process is done by placing the green brick in enclosed dryers which utilize excess heat from the cooling kiln.

4. FIRING PROCESS

The green bricks pass through a long length of the kiln moving on the rail.

The continuous tunnel kiln employs a combination of the vertical & horizontal drafts. The preheating, burning & cooling in zones varying in temperatures up to 1000 - 1050 degree Celsius.

Front View

Inner View

Top View

Cover View

5. PACKAGING PROCESS

After exiting the kiln, the bricks are allowed to cool prior to handling. Proper sorting ("dehacking"), broken, twisted and mechanically defective brick are discarded at this stage.

Bricks are carefully monitored to assure a quality product. The finished product is packaged and banded into cubes of approximately 720 bricks, inventoried by lots and distributed to customers.

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OUR CUSTOMERS

Always customer first! We work with small, medium, and large-sized businesses to help them either get started or expand into new territories.
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OUR PRODUCTION

Our factory is producing 260,000 pieces per day using the latest Kiln Roasting Technology available to ensure best quality of the best...

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OUR PRODUCT

Have a quick view on HB Bricks specifications and visualise the product which you wish to touch next.

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OUR CERTIFICATION

Quality is the mission and vision we are aiming for. SIRIM and BOMBA are the certificates of our assurance.

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HBBRICKS.com

+6 09-961 2289 +6 09-961 2389 +6 011-1226 9416

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